MIG16 SFE flexible

The reference for early failure detection.

For long-term endurance testing during which motors and gears are subjected to permanent test runs, a reliable system for the early detection of failures is an absolute must. MIG16 SFE flexible is a highly flexible safety solution for permanent long-term testing of gears and endurance tests for engines. It recognizes failures as soon as they occur and thus saves your prototypes.

MIG16 SFE monitors endurance testing for engines and gears, axles, hybrid drivetrains, turbochargers, WPS gears and many more - without interruption, 24/7. The system measures the impact sound and torsion vibration of the prototype and compares the data with the previously learned threshold values depending on the operating load. It recognizes failures as they arise and sends a shutdown pre-alert to the test stand, if further operation is at risk from the failures. This allows MIG16 SFE flexible to protect your prototypes and your test stand.
Gear, bearing, and engine failures, wear and tear and switching noises are identified and mapped in the easy-to-verify documentation of the entire testing process. Our EasyReporting software provides you with meaningful evaluations of the measurement data that is swiftly available in 24-bit resolution.

 

MIG16 SFE flexible characteristics at a glance: 

  • Highly flexible application for testing engines, motors, gears, axles, hybrid drivetrains, turbochargers, and wind energy equipment
  • Multi-channel 24-bit measurement data logging and recording
  • Calculation of the indicators relevant to failures (high resolution order analysis, short-term effectiveness value, rotational imbalances)
  • Logical follow-up processing of advance alerts to avoid erroneous shut-offs
  • Report generator for swift evaluation

Product benefits:

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In the event that the test item fails, a shutdown pre-alert is sent to the test stand. The test is stopped and the prototype is saved from subsequent damage or destruction. This allows the developer to analyse the primary damage and to make improvements on target.

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Let the system work for you: Thanks to the automated shutdown in the event of any failure, you can confidently leave your test stand without having to worry about serious consequences.

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An extensive report generator then creates a detailed, fast, and easily verifiable evaluation after your test run.

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The raw data recorded by MIG16 SFE allow a detailed analysis with regard to "what happened when?" prior to turning off. Therefore, using the MIG16 saves you from having to repeat a test.

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The easily verifiable system, which can be intuitively controlled, does not require any product-specific expert knowledge in order to be able to use it productively. The operational design allows the worker or technician to operate the system after just brief instructions.

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The system-integrated limit manager learns the initial behaviour of vibration signals and forms threshold values for monitoring vibration automatically as soon as it can retrieve enough statistical information available per category.

MIG16 SFE recognizes:

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such as pitting, tears, chips and fractures.

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such as failures of rollers and roller bearings.

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such as failures to valve springs, piston bearings, pistons, piston rings, cylinders and exhaust turbochargers.

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such as wear of engine parts: piston rings, cylinder, connecting rod bearings, crankshaft bearings.

Wear of gears: tooth flanks, rolling bearings, plain bearings, synchronizer rings, couplings.

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such as scraping when switching, synchronized failure, through-connectors.